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Industrial Spiral Highbay Light: IP65 LED, 100W–200W

Industrial Spiral Highbay Light

Industrial environments operate around the clock under intense demands and so must their lighting. Conventional highbay fixtures frequently overheat, lose brightness prematurely, and drive up energy bills with every passing hour. The Industrial Spiral Highbay Light from Zitroen IoT Private Limited solves all three problems in a single, elegant design.

Engineered and manufactured in Pune, India, Zitroen’s spiral highbay delivers up to 140 lumens per watt, carries an IP65 rating for harsh environments, and is available in 100W, 150W, and 200W configurations to suit any ceiling height. Whether you are lighting a 10-metre warehouse aisle or a 15-metre factory production floor, this fixture is purpose-built for the task.

When you are dealing with massive industrial spaces, heat is the silent enemy of electronics. Traditional lighting often struggles to stay cool, leading to dimmed brightness or frequent burnouts. That is where the Industrial Spiral Highbay Light comes in.

Industrial Spiral Highbay Light

An Industrial Spiral Highbay Light is a high-powered LED luminaire specifically engineered for large indoor spaces with ceiling heights of 6 metres and above such as warehouses, manufacturing plants, logistics centres, and assembly halls. Unlike standard highbay lights that use flat or finned heat sinks, the spiral highbay features a die-cast aluminium housing shaped into a continuous spiral fin structure. This design dramatically increases the total surface area available for heat dissipation, allowing the LED chips to run cooler, brighter, and longer than conventional alternatives.

The term ‘spiral’ refers to the distinctive helical arrangement of the aluminium cooling fins around the body of the light. This geometry creates natural convective airflow channels that pull heat away from the LED driver and chip arrays, a passive thermal management solution that requires no moving parts, no fans, and no maintenance.

In practical terms, an industrial spiral highbay light offers:

  •       Higher lumen output per watt: up to 140 lm/W, versus 80–100 lm/W for standard highbays
  •       Longer service life: 50,000+ hours, compared to 20,000–30,000 hours for conventional designs
  •       Better thermal stability: the spiral fin keeps junction temperatures lower, preventing lumen depreciation over time
  •       IP65 protection: sealed against dust and water splashes essential for factories and open-sided sheds
  •       Wide voltage compatibility: operates on 90V–300V AC input, suitable for India’s variable grid conditions

Zitroen’s Industrial Spiral Highbay Light is available in 100W, 150W, and 200W variants, making it a scalable solution for facilities of all sizes from small go-downs to large-scale industrial campuses across India.

Spiral Highbay Lighting Solutions for Modern Industries

At Zitroen, we design industrial lighting with one guiding principle: performance that does not compromise over time. Our Industrial Spiral Highbay Light is the result of combining advanced LED chip technology with a proprietary spiral fin aluminium heat sink that sets it apart from every standard highbay on the market.

As one of India’s growing LED high bay light manufacturers, we understand that downtime, frequent lamp replacements, and energy wastage are not acceptable outcomes for an industrial facility. Every Zitroen spiral highbay is tested for thermal performance, lumen maintenance, and structural durability before it leaves our facility because we stand behind what we build.

Our range is designed to serve warehouses, factories, logistics hubs, assembly plants, and cold storage facilities across India with reliable, consistent illumination from the first hour of operation to the fifty-thousandth.

Key Features of Zitroen Industrial Spiral Highbay Lights

Spiral high bay lights are designed with advanced technology and a unique structure to deliver efficient, durable, and high-performance lighting for industrial spaces. Here are the key features:
Together, these features make spiral high bay lights a reliable, efficient, and long-lasting lighting solution for demanding industrial environments.

Where Are Industrial Spiral Highbay Lights Used?

Spiral high bay lighting is designed to deliver powerful, uniform illumination across large indoor spaces, making it an ideal solution for a wide range of industrial and commercial applications.

These applications highlight the overall versatility and efficiency of spiral high bay lighting across a wide range of industrial environments.

Benefits of Choosing Spiral Highbay Lights Over Conventional Options

Switching to high bay LED lights offers several advantages for industrial spaces. First, they significantly reduce energy consumption, which helps lower electricity bills. Second, their long lifespan minimizes the need for frequent replacements and maintenance.

The spiral design improves heat dissipation, which enhances overall performance and reliability. Additionally, these lights provide better brightness and coverage compared to traditional lighting, improving workplace safety and productivity.

If you are looking for the best industrial high bay light price in India, these lights offer excellent value by combining performance, durability, and efficiency.

Technical Specifications of Spiral Highbay Lights

Our spiral high bay LED light range is designed for versatility, efficiency, and reliable performance across various industrial applications.

Feature Specification Details
Wattage Options Available in 100W, 150W, and 200W models to suit different mounting heights and lighting requirements.
Heat Sink Material Built with die-cast aluminum featuring a spiral fin design for enhanced heat dissipation and improved airflow.
Luminous Efficacy Up to 140 lm/W industry-leading brightness per watt consumed
Protection Rating IP65-rated construction ensures complete protection against dust and resistance to water splashes.
Beam Angle 120° (standard); optional narrow-beam variants available on request
Color Temperature 5000K–6500K (Cool White) for maximum workplace visibility
Lifespan ≥50,000 hours under standard operating conditions
Voltage Range Supports a wide input range of 90V to 300V, providing stable performance even in areas with voltage fluctuations.
Operating Temperature -20°C to +50°C
Kindly note: These specifications ensure reliable performance, energy efficiency, and long-term durability in industrial environments.
Zitroen offers factory-direct pricing on all spiral highbay light models. The table below provides the indicative price range per unit for standard configurations. Bulk project pricing, GST applicability, and freight costs are calculated separately at the time of quotation.
Model / SKU Wattage Lumens Suitable For Indicative Price (INR, ex-GST) MOQ
Spiral Highbay S100 100W ~14,000 lm 6–8 m ceiling heights; small warehouses & go-downs ₹2,800 – ₹3,800 / unit 1 Unit
Spiral Highbay S150 150W ~21,000 lm 8–12 m ceiling heights; mid-size factories & logistics hubs ₹4,200 – ₹5,500 / unit 1 Unit
Spiral Highbay S200 200W ~28,000 lm 12–15 m ceiling heights; large manufacturing plants & stadiums ₹5,800 – ₹7,500 / unit 1 Unit
Kindly Note: Prices vary based on quantity, project requirements, and customisation. Bulk discounts available for orders of 10+ units.
Feature Spiral Highbay (Zitroen) Standard Highbay
Heat Dissipation Superior (spiral fin structure) Standard (flat base)
Energy Efficiency Up to 140 lm/W 80–100 lm/W (typical)
Lifespan ≥50,000 hours 20,000–30,000 hours
Maintenance Frequency Minimal — rare replacements Frequent lamp changes
IP Rating IP65 (dust + splash proof) IP54 or lower (typical)
Voltage Tolerance 90V – 300V wide range Narrow range sensitivity
Long-Run Cost Lower (energy + maintenance) Higher operational cost

India’s industrial lighting market is crowded with importers and resellers. Zitroen is different we are a manufacturer, not a middleman. Based in Pune, Maharashtra, Zitroen IoT Private Limited designs, assembles, and quality-tests every product we ship. This direct-to-facility model gives our customers consistent product quality, responsive after-sales support, and competitive pricing that passes on no unnecessary distribution markup.

  • Direct Manufacturer in India: Designed and assembled in Pune; no import middlemen, no quality trade-offs.
  • Product Testing Before Dispatch: Every batch is tested for lumen output, thermal performance, and electrical safety.
  • CE / RoHS / BIS Compliance: Our products meet international and India-specific quality standards.
  • Bulk Supply Capability: Capable of supplying large industrial projects, EPC contractors, and government tenders.
  • Technical Support: Our team provides photometric calculations, product selection guidance, and site-specific recommendations.
  • Competitive Pricing: Transparent, factory-direct pricing with volume discounts for bulk orders.

Zitroen stands out as a trusted Industrial Spiral Highbay Light manufacturer and one of the leading Industrial Spiral Highbay Light suppliers in India. Our focus is on delivering high-quality lighting solutions that meet the needs of modern industries.

We prioritize innovation, energy efficiency, and durability in every product. Our team ensures that each high bay light is tested for performance and reliability before it reaches you. With competitive pricing and consistent quality, Zitroen is a preferred choice for businesses across industries.

We are registered with the Ministry of Corporate Affairs (CIN available on request) and are MSME-registered under the Government of India’s Udyam scheme.

Ready to upgrade your facility’s lighting and start saving on energy costs? Zitroen’s team of industrial lighting specialists is available to help you select the right wattage, calculate the number of fixtures required, and provide a competitive, factory-direct quotation.We serve industrial clients across Pune, Maharashtra, and all major industrial corridors in India. Whether you need 10 units for a small warehouse or 1,000 units for a large manufacturing campus, Zitroen has the supply capability and technical expertise to deliver.

Frequently Asked Questions

Cost-effective lighting solution for sustainable energy-based infrastructure projects.

It is an LED high bay light featuring a spiral aluminium fin heat sink that enhances heat dissipation, allowing the fixture to maintain higher brightness over a longer operational lifespan compared to standard highbay designs.

Zitroen’s Industrial Spiral Highbay Light is available in 100W, 150W, and 200W configurations, making it suitable for ceiling heights ranging from 6 metres to over 12 metres.

Zitroen focuses on quality, durability, and advanced design, making it a reliable LED high bay light manufacturer in India.

These LED fixtures are rated for ≥50,000 hours of operation, drastically reducing lamp replacement frequency and maintenance overhead in industrial settings.

Yes. With an IP65 protection rating, they are fully sealed against dust ingress and resistant to water splashes, making them ideal for manufacturing plants, foundries, and logistics warehouses.

Depending on the previous lighting system, businesses typically achieve 50%–70% energy savings. At 140 lm/W efficacy, Zitroen spiral highbays deliver more light per watt than almost any conventional alternative.

Yes. Zitroen is a direct manufacturer and supplier based in Pune, India. Bulk orders, OEM supply, and project-specific customisation are all available. Contact the team for volume pricing.

You can enquire directly via zitroen.in or contact the Pune office at +91 72630 26087. Products can be shipped across India.

Zitroen’s spiral highbay lights are CE and RoHS compliant. BIS-applicable models are available for projects requiring Bureau of Indian Standards compliance.

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